Carbon Fiber Composites


Carbon Fiber Composite Fixture from CeraMaterials

What is Carbon Fiber Composite?

Let’s first start with the nomenclature. Carbon Fiber Composite is also referred to as Carbon-Carbon Composite, CFC, or Carbon Reinforced Matrix Composite. All of these aliases refer to this product.

Originally developed for use in the aerospace sector, CFC has become an extremely cost-effective solution for furnace fixture applications. The unique attributes of CFC offer advantages compared to metal and graphite fixtures. The material can be provided in a wide variety of sizes and geometric shapes.

Custom Fabrications

Fabricated shapes include but are not limited to: Sheets, Angles, U-Channels, Rings, Tubes, Pipes, Cylinders, Bolts, Washers, Heating Elements, Shelving, Survey Racks and Baskets for heat-treating.

Benefits

  • High strength and modulus.
  • Fire resistant and dimensionally stable.
  • Configuration of Carbon Fabric.
  • Fatigue and fracture resistant. Cracks will not propagate as with molded graphite fixtures.
  • Lightweight and low thermal mass permitting one to load more parts in each furnace due to the material’s excellent strength to weight ratio while reducing cycle time.
  • Thermal deformation resistant. CFC will remain flat and increase in strength at elevated temperatures reducing scrap and maintaining stricter part tolerances in comparison to metal which warps over time.
Carbon Fiber Composites from CeraMaterials

Applications

  • Aerospace and military.
  • Heat treating and furnace fixtures.
  • Primary and secondary structures.
  • Windmill blades.
  • Brake linings, automotive, and tooling.
  • Solid rocket nozzles.

Useful Charts

Woven CFC Grade Properties
Typical PropertiesUnitsFiber AxisCM‑130‑12CM‑140‑12CM‑145‑12CM‑147‑12CM‑149‑12CM‑152‑12CM‑160‑HW
Fabric Type12K Twill12K Twill12K Twill12K Twill12K Twill12K TwillPlain
Densityg/cm³1.351.451.481.471.521.571.52
Flexural Strengthpsi
MPa
10,500
72.4
14,058
96.9
15,634
107.8
18,033
124.3
20,795
143.4
21,664
149.4
21,466
147.9
Flexural Modulusksi
GPa
3,400
23.4
5,504
37.9
5,806
40.0
5,770
39.8
6,231
43.0
8,734
60.2
4,973
34.3
Tensile Strengthpsi
MPa
6,100
42.1
11,557
79.7
12,514
86.3
11,720
80.8
13,430
92.6
15,596
107.5
12,060
83.2
Tensile Modulusksi
GPa
5,700
39.3
7,718
53.2
7,926
54.6
12,282
84.7
13,496
93.1
9,685
66.8
23,240
160.2
Interlaminar Shear Strengthpsi
MPa
760
5.2
1,026
7.1
1,320
9.1
1,310
9.0
1,520
10.5
1,910
13.2
2,031
14.0
Compressive Strengthpsi
MPa
7,050
48.6
9,580
66.1
14,300
98.6
14,100
97.2
17,300
113.3
19,500
134.4
11,300
77.9
Thermal ConductivityW/mK
W/mK

30
6
31
6
31
6
31
6
32
7
32
7
31
6
CTE (20 - 1,000℃) x 10 -6/K
 x 10 -6/K

0.5
7.0
0.5
7.0
0.5
7.0
0.5
7.0
0.5
7.0
0.5
7.0
0.5
7.0
Electrical Resistivity (25℃)μΩm343535343331N/A
Notes:∥ Parallel to fiber Axis
⊥ Perpendicular to Fiber Axis
Chopped Fiber CFC Grade Properties
Typical PropertiesUnitsPC70PC70HWL60IC50
Fiber Direction / LengthRandom / ShortRandom / ShortUnidirectional 0° / 90° / LongRandom / Short
Bulk Densityg/cm³1.71.7+1.61.5
Flexural StrengthMPa200200+100100
Tensile StrengthMPa120145200N/A
Youngs ModulusGPa455065N/A
Compressive StrengthMPa120200+N/AN/A
Interlaminar Shear StrengthMPa1919+1110
(Room Temp‑1300℃)
Coefficient of Thermal Expansion

10 -6/℃
10 -6/℃
1.3
10
TBA
TBA
1.1
9
1.1
9
Thermal Conductivity
W/m · k35
12
35
12
33
10
35
12
Specific Heat20℃J/Kg · K720720TBA720
Electrical ResistivityμΩcm2800TBA2800N/A
Charpy Impact StrengthKJ/m²2020TBATBA
Shore Hardness75TBATBAN/A
Temperature Rating
2000
3632
2000*
3632*
2000
3632
2000
3632
Notes:∥ Parallel to fiber Axis
⊥ Perpendicular to Fiber Axis
* Possible to use at higher temperatures at users discretion.
Information provided is average and not guaranteed.
CFC Multi-Ply Sheets Info & Pricing
Thickness
Inches
Width
Inches
Length
Inches
Price
USD
0.025"40"60"$150.00
0.050"46"46"$600.00
0.050"48"48"$680.00
0.062"24"42"$350.00
0.062"40"60"$720.00
0.062"48"48"$700.00
0.125"24"42"$750.00
0.125"48"72"$2,500.00
0.25"41"41"$1,850.00
0.25"48"48"$2,600.00
CFC Channels Info & Pricing
ProductThickness
Inches
Width
Inches
Height
Inches
Length
Inches
Price
USD
L-Channel0.10"2.75"2.75"39.4"$240.00
U-Channel0.05"1.5"1.5" x 1.5"39.4"$230.00
U-Channel0.05"1.5"2.0" x 2.0"39.4$260.00
U-Channel0.05"2.0"2.0" x 2.0"39.4"$280.00
CFC Threaded Rods Info & Pricing
ProductThickness/ Threads
Inches
Length
Inches
Price
USD
Standard All-Thread
Threaded Rod
1/4"-2039.4"$150.00
5/16"-1839.4"$175.00
3/8"-1639.4"$210.00
1/2"-1339.4"$280.00
3/4"-1039.4"$360.00
1"-839.4"$460.00
Metric All-Thread
Threaded Rod
M639.4"$145.00
M839.4"$185.00
M1039.4"$225.00
M1239.4"$265.00
CFC Smooth Rods Info & Pricing
ProductThickness/ Threads
Inches
Length
Inches
Price
USD
Standard Smooth Rods1/4"39.4"$145.00
5/16"39.4"$170.00
3/8"39.4"$205.00
1/2"39.4"$275.00
3/4"39.4"$355.00
1"39.4"$455.00
Metric Smooth RodsM639.4"$140.00
M839.4"$180.00
M1039.4"$220.00
M1239.4"$260.00
CFC Square Nuts Info & Pricing
ProductThread SizeWidth
Inches
Length
Inches
Height
Inches
Price
USD
Standard Square Nuts1/4"-201/2"1/2"1/4"$5.00
5/16"-185/8"5/8"5/16"$6.00
3/8"-163/4"3/4"3/8"$7.00
1/2"-131"1"0.5"$10.00
1/2"-131.5"1.5"0.5"$13.00
3/4"-101.5"1.5"0.5"$19.00
1"-82"2"0.5"$25.00
Metric Square NutsM61/2"1/2"0.2"$5.00
M83/4"3/4"0.2"$7.00
M101"1"0.4"$10.00
M121.5"1.5"0.4"$13.00
CFC Plates Info & Pricing
Thickness
Inches
Width
Inches
Length
Inches
Pricing Per Unit
0.4"10"28"$40.00
0.4"10"46"$60.00
0.5"46"46"$600.00
0.5"48"48"$680.00
0.15"43"49"$1,120.00
0.21"46"46"$1,400.00
0.21"48"48"$1,600.00
0.25"38"38"$1,250.00
0.27"24"40"$900.00
0.27"40"40"$1,500.00
0.27"41"41"$1,590.00
0.29"40"40"$1,540.00
10% Discount for 10 Plates or more.

Ready to order?

  • CFC parts can be machined to print. Please send your drawings or geometric specifications.
  • Densities up to 1.85 g/cc available for high performance CFC’s
  • Higher density machines cleaner, but higher pricing.
  • 3D weave available for certain shapes
  • Silicon Carbide matrix and coating available for improved abrasion resistance and thermal conductivity.
  • $100.00 minimum order for CFC.
  • Thread quality and strength of our All-Thread Rods and Nuts are excellent, being made with Chopped Fiber CFC PC70.
  • Volume discounts for large orders. Contact us.
  • If you have any additional questions or need a custom quote, we are always here to help.